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FSAE GR24 Battery Cooling Cold Plate Leak Test
Purpose Battery water cooling was chosen instead of air cooling for two main reasons: The risks and cons of water cooling are: Method A basic cold plate was designed and machined to cool the bottom ends of the cells, consisting of a single large channel with no internal fin geometries. The gasket is laser cut…
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FSAE GR23 Battery Segment Design & Manufacturing SOP
Introduction This SOP provides a guide to safely manufacture and assemble battery segments of the GR23 electrical vehicle Overview Safety Considerations Battery Segment Design 26s5p li-ion cells per segment comprised of Enepaq 1x5p Sony VTC6 modules Necessary Materials, Tools, and Equipment Machining of Insulation Panels 2. Set up vacuum attachment and wear masks to minimize…
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Silane Vaporization Chamber
Introduction The silane vaporization chamber deposits a gas-phase monolayer of the chemical trimethylchlorosilane (silane) to serve as a counter-adhesion agent for glass or silicon substrates. Purpose To redesign the silane chamber and overcome issues of corrosion and usability. Process In Progress
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FSAE Accumulator Mounting
Introduction The accumulator container (a sheet metal box) houses the batteries, battery management system, and safety circuitry. Purpose The accumulator container has to be mounted to the chassis of the vehicle securely and rigidly while remaining removable. FSAE rules requires each of our mounts to be able to withstand 8000N of force in the forward…
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FSAE Motor & Transmission Mounting
To be updated.
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Solar Powered House Numbers
Introduction I built a battery powered house number sign that lights up at night and is recharged during the day using a solar panel. Process CAD render The numbers were laser cut from 1/8″ acrylic The number cutouts on the back plate of the sign was scribed and milled from an aluminum bar. This is…
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Vacuum Chuck Wafer Holder
Introduction Spin coaters can spread thin and flat substrates onto wafers very evenly using centrifugal force. A vacuum chuck holds wafers using suction as the spin coater spins. Purpose To design a wafer holder for the CNSI clean room that can center wafers (3″ & 4″) onto the vacuum chuck. The wafers need to spin…
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OctoPrint Wireless 3D Printer Control
To be updated
Jason's portfolio
Creativity is all about connecting dots.
